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Decrease Unexpected Failures by 55%
Perceptiv™ Intelligent Reliability Solutions notifies you of issues and helps you quickly detect problems through trend data and proactive alerts. Our team of reliability experts install monitoring hardware in the right equipment locations to detect early wear, imbalance, or torsional fatigue, so you know about issues well in advance.
Reduce Machine Downtime by 30-50%
With access to the Perceptiv machine health dashboard AND insights from our Reliability Engineering experts, you will have early visibility to potential equipment failures, providing you and your team with clear recommendations on how to fix problems before they cause disruption to your manufacturing operations.
"We can plan…we’ve got a [motor] that’s getting extremely bad,… my night shift guys can change that out and we lose zero downtime during production hours."
- Tim Wilkins, DSW Maintenance Manager
Increase Machine Life by Up to 40%
You and your team will know what to do, where, and when with Perceptiv Condition Monitoring Reports from Certified Reliability Analysts. These reports provide clear direction such as:
Decrease Maintenance Costs by 50%
Enhancing your maintenance practice is a journey. Perceptiv™ intelligence applies 125 years of industry and application knowledge to partner with you to implement a predictive maintenance (PdM) strategy to significantly decrease maintenance costs and create a more reliable facility.
"[The Perceptiv team] can break it down into layman’s terms…They can explain to the plant personnel and make them feel comfortable in what [Perceptiv Solutions] was doing and why it would make it better."
- Gary Galloway, Carmeuse Black River Operations
Decrease Repair & Overhaul Time by 60%
Increase your production time by reducing maintenance time. Perceptiv alerts provide advanced awareness of issues to enable maintenance teams to plan-ahead, know where to deploy resources, and stage replacement equipment. This helps teams decrease repair time and ultimately gain productivity.
Decrease Spare Parts Inventory by 30%
Predictive Maintenance (PdM) reduces spare parts inventory by helping to optimize inventory levels, avoid unnecessary maintenance, extend equipment lifespan, and minimize unplanned downtime. Perceptiv solutions help predict maintenance needs, so you can reduce excess inventory costs while ensuring necessary spare parts availability.
Increase Energy Efficiency by 18%
Environmental, Social, and Governance (ESG) and carbon neutral goals are top of mind for many of us. Let us help you manage and measure this work to quantify and deliver results. When implementing Predictive Maintenance tactics, energy efficiency can be increased by up to 18%! Through our diagnostic services, we can measure real energy, power, and speed to reduce energy consumption and costs, and ultimately do our part for the environment.
Realize an Average ROI of 250%; Up to 10X Your Original Investment!
Perceptiv™ Solutions help save our customers $250,000 annually, on average. Condition monitoring and predictive maintenance help you avoid catastrophic damage to equipment, increase equipment reliability, reduce inspection labor costs, drive needed maintenance actions, and transition from a reactive to proactive maintenance strategy.
Improved Overall Equipment Effectiveness (O.E.E.)
Predictive maintenance decreases unexpected failures by 55%*, which directly improves your machine performance metric. The Perceptiv™ Solutions team will partner with you to identify the low performing assets impacting your O.E.E. and create a condition and/or predictive monitoring solution to help you reach your goals.
"We’re gaining production due to less downtime when we do have issues with pump power, supply power or water levels…"
- Craig Gibson, Superintendent, IMI Pendelton Stone and Sand
Increase Worker Safety Through Reduced Risk Exposure
Remote smart monitoring can help improve safety in your facility. By greatly reducing unplanned downtime, maintenance activities are less hectic or strained, which can minimize injury. Plus, remote monitoring helps teams keep a close eye on hard-to-reach assets, such as overhead conveyors or cranes. It also allows maintenance personnel to stay out of inclement weather and spend less time in high risk/health risk environments, such as cooling towers.
- Did you know: Average worker's compensation claim for a slip and fall is approximately $49,971*?
- * https://injuryfacts.nsc.org/work/costs/workers-compensation-costs