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Perceptiv customers save $250,000 annually, on average, by avoiding unplanned downtime. Below are customer wins and knowledge base white papers highlighting how we get to the root cause of problems and provide actionable insights to fix problems before they start. We leverage our 125 years of industry, application, and powertrain knowledge to drive cost savings and enhance plant efficiency for a more reliable today.
Customer Success
Steel Mill Realizes $2M Cost Avoidance Utilizing Torque Monitoring
Perceptiv™ Solutions alerts a steel mill to torque spikes, avoiding catastrophic damage to equipment and unplanned downtime.
Perceptiv™ Solutions Helps Brewery Save $100K
Wireless system alerts saves brewery from losing a day of operation equal to 5,600 cases and $100,000 in lost production.
Aluminum Mill Saves Over $120,000 With Predictive Maintenance Analytics
Monitoring alerts predict and recommend predictive maintenance on hot rolling, reversing aluminum mills to prevent premature failure.
Candy Manufacturer Saves Over $200,000 With Perceptiv™ Diagnostic Services
Perceptiv™ Solutions uses diagnostics to identify recurring failures in critical mixing equipment.
Recycling Facility Saves $282K With Real Time Torque Data
Perceptiv™ Solutions provides a 24/7 view of torque data and weekly engineering reports to reduce driveshaft failures.
Plastic Extrusion Facility Saves $272K Annually
A large flower pot manufacturing facility utilized Perceptiv™ intelligence to reduce downtime and save thousands.
Knowledge Base
Advanced Technologies And Financial Benefits
Monitoring asset health and using maintenance methods to find and eliminate defects can save costs and improve processes. With mill costs ranging from $10,000 to $50,000 per hour, it's important to use advanced technologies for effective defect elimination.
Preventive And Predictive Methods For Torsional Vibration
While vibration analysis is widely regarded as one of the most effective tools for assessing machinery health, torsional vibration is often overlooked and misunderstood. Left undetected, torsional vibration can result in rapid component failures, creating the potential for significant health and safety hazards.
Proactive Asset Management With Wireless Condition Monitoring
According to a recent study, unplanned downtime costs industrial manufacturers an estimated $50 billion annually. Of this unplanned downtime, 42% is due to equipment failure. Learn how being proactive saves time and money.
Sifting Through The Noise: A Practical Guide To Condition Monitoring For Rotating Equipment
As the saying goes, “hope isn’t a strategy”, so while it may be tempting, it isn’t recommended to simply buy sensors on the internet and hope for the best. This guide will walk through practical considerations to help you determine the right type, size, and scope of monitoring technology and/or services for your application.
Lowering The Cost Of Unplanned Downtime
With unplanned downtime costing industrial manufacturers an estimated $50 billion annually, companies are looking to implement preventive maintenance and automation technologies to monitor conditions of equipment.
IoT Predictive Maintenance - Benefits, Sensing Capabilities & Use cases
IoT Predictive Maintenance leverages advanced sensing technologies and predictive maintenance analytics to detect potential equipment issues before they lead to costly failures. By integrating wireless vibration sensors with intelligent diagnostics, industries can maximize equipment reliability and streamline industrial maintenance operations.
Intelligent Conveying Solutions to Improve Asset Health Management
Our Arrowhead Intelligent Conveyors are engineered to support Conveyor Maintenance through advanced IoT capabilities. Each unit features built-in wireless vibration sensors and temperature sensors that continuously monitor conveyor health, enabling early fault detection and helping reduce unforeseen maintenance challenges that lead to costly unplanned downtime.
Maximize Your Service Calls: ECMs vs. PSCs in Residential HVAC
PSC motors are single-phase AC motors with a permanently connected capacitor. They deliver high horsepower with a low starting current but have a limited speed range. In HVAC applications, PSCs power outdoor condensers, indoor air handlers, furnaces, variable air volume systems, and other equipment.